WE WARP FOR YOUR SUCCESS
IN WEAVING
Maximum energy efficiency, quality and minimum production costs – the solutions from KARL MAYER's Warp Preparation Business Unit at ITMA ASIA + CITME 2025
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The KARL MAYER Warp Preparation Business Unit has prepared a diverse media presentation of its extensive product portfolio for ITMA ASIA + CITME. The focus is on solutions that support its customers in successfully navigating the current tense global economic and geopolitical situation.
This article is about:
„We want to discuss ways of improving cost-effectiveness with our customers. Specifically, we want to talk about energy consumption, production costs, machine availability and the reproducibility of warp preparation results.“
CASCADE makes an efficient contribution to reducing sizing costs. The innovative steam and condensation system for the PROSIZE sizing machine uses up to 7% less steam in the drying process, thereby reducing energy costs, environmental impact and resource consumption. Practical experience, particularly in Pakistan and Austria, is generating growing interest in this innovative technology.
The working principle of CASCADE
Continuing the story from last year's ITMA in Shanghai, WARPDIRECT is also a highlight in Singapore. Practical experience with the new technology confirms the outstanding performance of this latest-generation beam warping machine. At speeds of up to 1,200 m/min, it offers unique output and produces warp beams of the highest quality. The top quality offers advantages in subsequent processes, including less yarn waste during the finishing process and maximum efficiency in weaving. In addition, WARPDIRECT scores with low maintenance requirements and maximum operational reliability – all at extremely competitive acquisition costs.
The WARPDIRECT
At speeds of up to 1,200 m/min, it offers unique output and produces warp beams of the highest quality.
Optimising the price-performance ratio of its machine offerings is an important development goal for KARL MAYER's Warp Preparation Business Unit.
In addition, the focus is on innovations for greater machine availability, particularly in the areas of predictive maintenance and condition monitoring. Digital solutions are intended to make maintenance stops programmable and minimise unwanted downtime.
Digital solutions are intended to make maintenance stops programmable and minimise unwanted downtime.
Dieter Gager is looking forward to further discussions with trade fair visitors about new digital developments and how they can be used to expand the functionality of the machines. The path to intelligent machines has been set!
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- Save electricity and benefit from subsidies using the MULTI-MATIC
- High-performance machines for the Technical Textial Sector in North America
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20 years of KAMCOS®
and pioneering in
warp knitting
machine control - Setting course for investment in Vietnam
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KARL MAYER wins
trademark dispute - PRODYE® keeps on going successfully in the denim market
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Innovations for warp preparation at the
cutting edge - Convincing presentation, intensive discussions, agreed projects
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Successful start
to the trade fair - Business meeting with Chinese delegation at the KARL MAYER GROUP
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Prevention instead of aftercare when it
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