Jasmine Knitting sets new benchmark in Spacer Fabrics with KARL MAYER Technology and A.T.E. Expertise

VB: Over the past few years, we have seen a clear shift in the footwear and athleisure markets. Spacer fabrics are no longer considered purely functional components; they are increasingly visible and design led. Brands are looking for materials that combine comfort, breathability, structural performance and aesthetics. Expectations around lightweight construction, airflow management and visual differentiation have risen significantly. These evolving requirements signalled the need for us to elevate our design and engineering capabilities in spacer fabrics.

VB: Conventional spacer fabric solutions served the industry well for a long time, but they naturally had limitations when it came to design complexity, structural variation and development speed. As customer briefs became more detailed and time sensitive, it became increasingly difficult to deliver highly customised solutions within shorter lead times. As market expectations evolved, we identified the need for a technology upgrade that could deliver flexibility without compromising reliability. In this context, KARL MAYER proved to be a dependable technology partner aligned with our long‑term vision.

VB: Our objective was to move beyond basic spacer constructions and engineer fabrics that contribute directly to footwear performance and manufacturing efficiency. This included enhanced breathability, improved cushioning and support, and structures that could potentially reduce the need for additional reinforcements during shoe assembly. At the same time, we wanted the freedom to integrate design elements and textures that help brands stand out in a highly competitive market.

VB: Design freedom was a key criterion, but it had to be complemented by machine stability and repeatability. We carefully evaluated parameters such as jacquard flexibility, counter lapping capability, mesh variation, multi colour effects and overall machine reliability at production scale. The solution needed to transform complex design ideas into commercially viable fabrics with consistent quality.

VB: A.T.E. joined us at a crucial phase of our technology evaluation. Their role went far beyond that of a supplier. They worked closely with us to align our design and production objectives with the right KARL MAYER solutions. Their consultative approach—supported by detailed technical discussions, sample references and practical insights – helped us navigate the available options with clarity and confidence.

VB: The KARL MAYER RDJ 6/2 EN stood out because of its versatility. The ability to produce complex jacquard patterns on a double needle bar platform opened an entirely new design space for us. It aligned perfectly with our ambition to develop premium, design driven spacer fabrics that meet the evolving expectations of global footwear and sportswear brands.

VB: The KARL MAYER technology impact has been significant. We can now create multi colour jacquard spacers, intricate textures and engineered structures that were previously difficult or not feasible. This flexibility encourages experimentation and enables us to respond more creatively to customer briefs, helping us deliver truly differentiated products.

VB: Customer response has been extremely encouraging. Existing footwear and sportswear clients have appreciated both the enhanced aesthetics and the functional benefits of the new fabrics. Additionally, we are seeing interest from new brands and application segments that are keen to explore advanced spacer jacquard possibilities.

VB: This investment has significantly strengthened our ability to handle design intensive and technically demanding projects. It has improved our responsiveness to customer development cycles and positioned us more strongly as a solution oriented partner rather than just a fabric supplier. Strategically, it has helped us set new benchmarks in the footwear textile segment.